Products & Application

NewScan-2D/3D Galvanometer On-the-fly Laser Welding Head

The hardware of the NewScan-2D/3D galvanometer on-the-fly laser welding head is fully upgraded, specially designed for the new energy power battery industry, with a number of sensing detection and foolproof technologies. It has a rich welding process library to meet various processing application scenarios.

Application

Body-in-white
Power battery
Motor、electric drive

The hardware of the NewScan-2D/3D scanner welding on-the-fly subsystem is fully upgraded, specially designed for the new energy power battery industry, with a number of sensing detection and foolproof technologies. It has a rich welding process library to meet various processing application scenarios.

Applicable Scenarios

     Body-in-white: four doors, side panels, front covers, floor plates, etc

NewScan-2D/3D Galvanometer On-the-fly Laser Welding Head

    Power battery: explosion-proof valves, poles, sealing nails, adapters, busbar, etc

NewScan-2D/3D Galvanometer On-the-fly Laser Welding Head

     Motor、electric drive: I-Pin/Hair-pin motor, X-pin motor, IGBT drive module, etc

NewScan-2D/3D Galvanometer On-the-fly Laser Welding Head

Core Advantages

  • Flying welding: it can synchronize with the speed of peripheral equipment to realize the flight welding function and improve the welding efficiency;
  • Offline control: independent control, more stable and reliable system operation;
  • Various interfaces: with fieldbus, IO, serial port and other outputs; Profinet, Devicenet, Ethernet/IP;
  • Fool-proof function: with multi-sensor, improve laser safety and reduce human error in industrial production.

Main Parameters

Model:NewScan-2D/3D
Wavelength:1030-1090 nm
Power:6 KW/8 KW
Focus range:+/-50mm
Collimation system:F100/F125/F150
Focusing system:F254/F400/F500
Scan range:170*100/180*180/250*250
Positioning accuracy:0.02 mm
Interface type:QBH/QD
Fieldbus type:Profinet、DeviceNet、Ethernet/IP, etc
For reference only, the specific configuration shall prevail

Recommendation

  • AICS Laser Cutting Controller

    AICS laser cutting controller can upgrade traditional CO₂ lasers to fiber lasers, and achieve seamless upgrades through direct replacement. Its core advantages are: the electro-optical conversion efficiency is increased to more than 30%, which greatly reduces energy consumption; no laser gas source is required, which reduces exhaust emissions; and 100% reuse of equipment is achieved. In addition, the controller can integrate fiber cutting head control, and has automatic focusing, real-time monitoring and alarm functions for CNC process parameters, to ensure processing quality and stability, and fully achieve energy saving, emission reduction and efficient use of resources.

    Read More
  • VIN Code Laser Marking Subsystem

    Newlaz VIN code laser marking subsystem can replace traditional mechanical marking systems with high efficiency and good passability. It can be coded at multiple locations on the vehicle body and can be used by multiple vehicle models.

    Read More
  • Laser Brazing Welding Subsystem

    Newlaz laser brazig welding subsystem has high-precision welding seam tracking and automatic focus compensation functions, which can realize brazing, fusion welding, filler wire welding, etc.; Optical, sensing, control and monitoring functions ensure high-quality welding and suitable for any type of laser light source. Also modular design makes maintenance and expansion easier.

    Read More
  • 2D/3D On the Fly Laser Welding Subsystem

    Newlaz 2D/3D On the Fly Laser Welding Subsystemmeets the high standards of body-in-white door welding quality requirements of the automobile manufacturing industry. It can not only optimize the body structure design, reduce the length of the butt flange edge, achieve lightweight, and also ensure the welding speed.

    Read More
  • PIN Wire Welding Subsystem of Hair-pin Motor

    PIN wire welding system of hair-pin motor through the integration of laser,2D/3D vision inspection, OCT detection and other technologies, real-time monitoring of the pin wire terminals welding H-Pin, X-Pin status, intelligent regulation of the output parameters, in order to achieve closed-loop intelligent high-quality and efficiency
    welding production.

    Read More
  • NewWobble Laser Welding Head

    The NewWobble laser welding head is easy to integrate and can be configured as an all-in-one integrated device. The entire welding system can be completed, only required to provide the power supply, control signals, and safety loop control.

    Read More
  • NewVision-2D/3D Pre-welding and Post-welding Visual Inspection System

    NewVision-2D/3D visual inspection system can effectively identify typical welding defects such as stomata, arc pits,welding nodules, not fused, and undercut, provide real-time dynamic image and online diagnosis, monitor and save the weld quality in real time to achieve product traceability.

    Read More
  • NewOCT Penetration Detection Device

    Based on the principle of high-precision laser ranging, NewOCT penetration detection device measures the depth of the molten pool in real time online for copper, aluminum, carbon steel and other welding materials, so as to realize the integration of welding and penetration detection.

    Read More
  • NewScan-2D/3D Galvanometer On-the-fly Laser Welding Head

    The hardware of the NewScan-2D/3D galvanometer on-the-fly laser welding head is fully upgraded, specially designed for the new energy power battery industry, with a number of sensing detection and foolproof technologies. It has a rich welding process library to meet various processing application scenarios.

    Read More
  • NewFA3 Brazing and Wire Feeding Welding Head

    The NewFA3 brazing and wire feeding welding head is equipped with high-precision seam tracking and automatic focal length compensation, which is suitable for high-quality and high-efficiency welding of key components of new energy vehicles such as car bodies, power batteries, electric motors, electric drives, etc.

    Read More

Applications

  • Newlas attended CIBF 2025: Focusing on battery smart manufacturing and showcasing innovative welding technology

    On May 15, the 17th Shenzhen International Battery Technology Exchange Conference/Exhibition was grandly opened at the Shenzhen International Convention and Exhibition Center (Bao’an). Wuhan Newlas (Booth No.: 9T118) brought four core products to the exhibition, covering power battery welding detection, high-speed flight welding control technology and efficient production solutions. Many industry colleagues came to exchange […]

    Read More
  • Newlaz brought many products to the 19th Shanghai International Automobile Manufacturing Technology, Equipment and Materials Exhibition

    On July 5, the highly anticipated 19th Shanghai International Automotive Manufacturing Technology, Equipment and Materials Exhibition (hereinafter referred to as AMTS2024) was successfully concluded at the Shanghai New International Expo Center. As one of the exhibitors, Newlaz is deeply honored to be able to participate in this industry event and has achieved fruitful results during this […]

    Read More
  • Newlaz Attends the Changzhou International New Energy Engineering Conference,Bringing Impressive Lecture!

    From October 23rd to 25th, the 5th Changzhou International New Energy Engineering and Industry Development Conference was grandly held. This event, themed “New Energy Intelligent Manufacturing and the Internationalization of the Industrial Chain,” focused on key technologies such as new energy batteries, electric drive systems, and drive motors. As one of the invited companies, Newlaz […]

    Read More
  • Exhibition Preview | Newlas invites you to the 2025 Munich Shanghai Expo of Photonics

    Time: March 11-13, 2025 Location: Shanghai New International Expo Center (No. 2345, Longyang Road, Pudong New Area) As an annual event in the field of optoelectronics and lasers, the 2025 Munich Shanghai Expo of Photonics will bring together the world’s top companies, technical experts and industry pioneers, focusing on cutting-edge fields such as laser technology, […]

    Read More

Customer-centric, providing world-class laser application solutions
Newlas adheres to the cooperation concept of innovation, focus, efficiency and win-win,
committed to the development of laser applications and independently researches and develops core components

Get Quotation