Products & Application

PIN wire welding subsystem of hair-pin motor

PIN Wire Welding Subsystem of Hair-pin Motor

PIN wire welding system of hair-pin motor through the integration of laser,2D/3D vision inspection, OCT detection and other technologies, real-time monitoring of the pin wire terminals welding H-Pin, X-Pin status, intelligent regulation of the output parameters, in order to achieve closed-loop intelligent high-quality and efficiency
welding production.

Application

X-Pin welding
I-Pin/H-Pin welding

PIN wire welding system of hair-pin motor through the integration of laser,2D/3D vision inspection, OCT detection and other technologies, real-time monitoring of the pin wire terminals welding H-Pin, X-Pin status, intelligent regulation of the output parameters, in order to achieve closed-loop intelligent high-quality and efficiency welding production.

Core advantages

  • Core functional device: Self-developed 3D vibration mirror welding head system NewScan-3D, pre-welding vision guidance system NewVisionPos, mid-welding monitoring system NewOCT, post-welding vision inspection system NewVisionMD.
  • Core technology: Oriented development PIN laser welding main control system NewPMCS, all the core components of the control system are self-developed, so it can be perfectly compatible with the various functional systems, fully interconnected to achieve the underlying control. Also we can provide customized and personalized PIN welding sub-systems solution.
  • Intelligent expert database: NewPWED, a laser welding process expert database dedicated to X-pin laser welding, has built-in multiple PIN welding process parameter groups, which matches different assembly states of the joints to be welded, and choose the corresponding welding process parameter group for welding according to the demand, realizing intelligent, high-efficiency and high-quality welding.

Applicable Scenarios

PIN Wire Welding Subsystem of Hair-pin Motor

Recommendation

  • AICS Laser Cutting Controller

    AICS laser cutting controller can upgrade traditional CO₂ lasers to fiber lasers, and achieve seamless upgrades through direct replacement. Its core advantages are: the electro-optical conversion efficiency is increased to more than 30%, which greatly reduces energy consumption; no laser gas source is required, which reduces exhaust emissions; and 100% reuse of equipment is achieved. In addition, the controller can integrate fiber cutting head control, and has automatic focusing, real-time monitoring and alarm functions for CNC process parameters, to ensure processing quality and stability, and fully achieve energy saving, emission reduction and efficient use of resources.

    Read More
  • VIN Code Laser Marking Subsystem

    Newlaz VIN code laser marking subsystem can replace traditional mechanical marking systems with high efficiency and good passability. It can be coded at multiple locations on the vehicle body and can be used by multiple vehicle models.

    Read More
  • Laser Brazing Welding Subsystem

    Newlaz laser brazig welding subsystem has high-precision welding seam tracking and automatic focus compensation functions, which can realize brazing, fusion welding, filler wire welding, etc.; Optical, sensing, control and monitoring functions ensure high-quality welding and suitable for any type of laser light source. Also modular design makes maintenance and expansion easier.

    Read More
  • 2D/3D On the Fly Laser Welding Subsystem

    Newlaz 2D/3D On the Fly Laser Welding Subsystemmeets the high standards of body-in-white door welding quality requirements of the automobile manufacturing industry. It can not only optimize the body structure design, reduce the length of the butt flange edge, achieve lightweight, and also ensure the welding speed.

    Read More
  • PIN Wire Welding Subsystem of Hair-pin Motor

    PIN wire welding system of hair-pin motor through the integration of laser,2D/3D vision inspection, OCT detection and other technologies, real-time monitoring of the pin wire terminals welding H-Pin, X-Pin status, intelligent regulation of the output parameters, in order to achieve closed-loop intelligent high-quality and efficiency
    welding production.

    Read More
  • NewWobble Laser Welding Head

    The NewWobble laser welding head is easy to integrate and can be configured as an all-in-one integrated device. The entire welding system can be completed, only required to provide the power supply, control signals, and safety loop control.

    Read More
  • NewVision-2D/3D Pre-welding and Post-welding Visual Inspection System

    NewVision-2D/3D visual inspection system can effectively identify typical welding defects such as stomata, arc pits,welding nodules, not fused, and undercut, provide real-time dynamic image and online diagnosis, monitor and save the weld quality in real time to achieve product traceability.

    Read More
  • NewOCT Penetration Detection Device

    Based on the principle of high-precision laser ranging, NewOCT penetration detection device measures the depth of the molten pool in real time online for copper, aluminum, carbon steel and other welding materials, so as to realize the integration of welding and penetration detection.

    Read More
  • NewScan-2D/3D Galvanometer On-the-fly Laser Welding Head

    The hardware of the NewScan-2D/3D galvanometer on-the-fly laser welding head is fully upgraded, specially designed for the new energy power battery industry, with a number of sensing detection and foolproof technologies. It has a rich welding process library to meet various processing application scenarios.

    Read More
  • NewFA3 Brazing and Wire Feeding Welding Head

    The NewFA3 brazing and wire feeding welding head is equipped with high-precision seam tracking and automatic focal length compensation, which is suitable for high-quality and high-efficiency welding of key components of new energy vehicles such as car bodies, power batteries, electric motors, electric drives, etc.

    Read More

Applications

  • Newsflash: Newlas was awarded the “Most Growth-oriented Enterprise of Optics Valley in 2024”.

    On February 8th, the (enlarged) meeting of the Party Working Committee of East Lake High-tech Zone and the 2025 annual work conference was held. The conference commended outstanding individuals and enterprises (institutions) such as outstanding contributors to the high-quality economic development of Optics Valley in 2024, and presented plaques to outstanding entrepreneur representatives and outstanding […]

    Read More
  • NewOCT welding penetration detection system series launched for the manufacturing of new energy vehicle three-electric system

    As the requirements for safety, efficiency and cost of the three-electric systems of new energy vehicles, including batteries, motors and electronic controls, continue to increase, the demand for high precision and high efficiency in welding and weld inspection of related products has become increasingly prominent. To meet this challenge, NewOCT series products for the manufacturing […]

    Read More
  • Newlaz has Won the First Prize of the “Mechanical Industry Science and Technology Award” for 2024

    According to the list of winners of the “Mechanical Industry Science and Technology Award” for 2024, jointly announced by the China Machinery Federation and the Chinese Mechanical Engineering Society, the project “High-quality and Efficient Laser Welding Technology and Complete Equipment for Key Components of New Energy Vehicles,” led by Huazhong University of Science and Technology […]

    Read More
  • NewOCT Laser Penetration Detection Subsystem Application In The Manufacturing Of New Energy Vehicles

    NewOCT Laser Penetration Detection Subsystem uses optical coherence tomography (OCT) to rapidly scan the workpiece at the welding location. Through artificial intelligence algorithms, 3D scanning imaging is achieved, enabling real-time micron-level measurement of the weld penetration inside the keyhole during the welding process. This article presents NewOCT Laser Penetration Detection Subsystem on the structural composition, functional characteristics, and applications in the manufacturing of new energy vehicles.

    Read More

Customer-centric, providing world-class laser application solutions
Newlas adheres to the cooperation concept of innovation, focus, efficiency and win-win,
committed to the development of laser applications and independently researches and develops core components

Get Quotation