Products & Application

2D/3D On the Fly Laser Welding Subsystem

Newlaz 2D/3D On the Fly Laser Welding Subsystemmeets the high standards of body-in-white door welding quality requirements of the automobile manufacturing industry. It can not only optimize the body structure design, reduce the length of the butt flange edge, achieve lightweight, and also ensure the welding speed.

Application

Body-in White
EV battery
Motor、
Electric Drive

Based on the rapid development of the automobile manufacturing industry and the high standard requirements for the welding quality of body-in-white, Newlaz develops 2D/3D on the fly welding subsystem, equipped with an independent control system and special industrial control software, including a welding standard library, which can provide a variety of welding process modes (circular, line,8-shaped, Z-shaped, infinite shape, etc.) to meet various processing application scenarios.

It can not only optimize the body structure design, reduce the length of the butt flange edge, achieve lightweight, and also ensure the welding speed.

2D/3D On the Fly Laser Welding Subsystem
2D/3D On the Fly Laser Welding Subsystem

System Configuration

2D/3D On the Fly Laser Welding Subsystem

Advantages

  • Flying welding: it can synchronize with the speed of peripheral equipment to realize the flight welding function and improve the welding efficiency;
  • Offline control: independent control, more stable and reliable system operation;
  • Various interfaces: with fieldbus, IO, serial port and other outputs; Profinet, Devicenet, Ethernet/IP;
  • Fool-proof function: with multi-sensor, improve laser safety and reduce human error in industrial production.

Recommendation

  • AICS Laser Cutting Controller

    AICS laser cutting controller can upgrade traditional CO₂ lasers to fiber lasers, and achieve seamless upgrades through direct replacement. Its core advantages are: the electro-optical conversion efficiency is increased to more than 30%, which greatly reduces energy consumption; no laser gas source is required, which reduces exhaust emissions; and 100% reuse of equipment is achieved. In addition, the controller can integrate fiber cutting head control, and has automatic focusing, real-time monitoring and alarm functions for CNC process parameters, to ensure processing quality and stability, and fully achieve energy saving, emission reduction and efficient use of resources.

    Read More
  • VIN Code Laser Marking Subsystem

    Newlaz VIN code laser marking subsystem can replace traditional mechanical marking systems with high efficiency and good passability. It can be coded at multiple locations on the vehicle body and can be used by multiple vehicle models.

    Read More
  • Laser Brazing Welding Subsystem

    Newlaz laser brazig welding subsystem has high-precision welding seam tracking and automatic focus compensation functions, which can realize brazing, fusion welding, filler wire welding, etc.; Optical, sensing, control and monitoring functions ensure high-quality welding and suitable for any type of laser light source. Also modular design makes maintenance and expansion easier.

    Read More
  • 2D/3D On the Fly Laser Welding Subsystem

    Newlaz 2D/3D On the Fly Laser Welding Subsystemmeets the high standards of body-in-white door welding quality requirements of the automobile manufacturing industry. It can not only optimize the body structure design, reduce the length of the butt flange edge, achieve lightweight, and also ensure the welding speed.

    Read More
  • PIN Wire Welding Subsystem of Hair-pin Motor

    PIN wire welding system of hair-pin motor through the integration of laser,2D/3D vision inspection, OCT detection and other technologies, real-time monitoring of the pin wire terminals welding H-Pin, X-Pin status, intelligent regulation of the output parameters, in order to achieve closed-loop intelligent high-quality and efficiency
    welding production.

    Read More
  • NewWobble Laser Welding Head

    The NewWobble laser welding head is easy to integrate and can be configured as an all-in-one integrated device. The entire welding system can be completed, only required to provide the power supply, control signals, and safety loop control.

    Read More
  • NewVision-2D/3D Pre-welding and Post-welding Visual Inspection System

    NewVision-2D/3D visual inspection system can effectively identify typical welding defects such as stomata, arc pits,welding nodules, not fused, and undercut, provide real-time dynamic image and online diagnosis, monitor and save the weld quality in real time to achieve product traceability.

    Read More
  • NewOCT Penetration Detection Device

    Based on the principle of high-precision laser ranging, NewOCT penetration detection device measures the depth of the molten pool in real time online for copper, aluminum, carbon steel and other welding materials, so as to realize the integration of welding and penetration detection.

    Read More
  • NewScan-2D/3D Galvanometer On-the-fly Laser Welding Head

    The hardware of the NewScan-2D/3D galvanometer on-the-fly laser welding head is fully upgraded, specially designed for the new energy power battery industry, with a number of sensing detection and foolproof technologies. It has a rich welding process library to meet various processing application scenarios.

    Read More
  • NewFA3 Brazing and Wire Feeding Welding Head

    The NewFA3 brazing and wire feeding welding head is equipped with high-precision seam tracking and automatic focal length compensation, which is suitable for high-quality and high-efficiency welding of key components of new energy vehicles such as car bodies, power batteries, electric motors, electric drives, etc.

    Read More

Applications

  • The Three Hidden Risks in Liquid-Cooled Plate Welding and Their Intelligent Solutions

    一、Hidden Risks (一) Risk of Dry Solder Joint Traditional welding processes struggle to monitor weld penetration in real time, which can easily lead to weak weld joint connections. This may subsequently cause liquid-cooled plate leakage or heat dissipation failure. (二)Welding Instability of High-Reactivity Materials Highly reflective materials such as aluminum alloys and stainless steels tend to […]

    Read More
  • NewOCT Laser Penetration Detection Subsystem Application In The Manufacturing Of New Energy Vehicles

    NewOCT Laser Penetration Detection Subsystem uses optical coherence tomography (OCT) to rapidly scan the workpiece at the welding location. Through artificial intelligence algorithms, 3D scanning imaging is achieved, enabling real-time micron-level measurement of the weld penetration inside the keyhole during the welding process. This article presents NewOCT Laser Penetration Detection Subsystem on the structural composition, functional characteristics, and applications in the manufacturing of new energy vehicles.

    Read More
  • Newlaz Attended the 2024 Technical Seminar on Intelligent Factories for Automobile Welding and Assembly and Delivered a Speech

    On August 14, the second day of the 27th Beijing Essen Welding &Cutting Fair, the “2024 Technical Seminar on Intelligent Factories for Automobile Welding and Assembly” jointly organized by the Chinese Mechanical Engineering Society and the Jiangsu Mechanical Engineering Society was held in the N5-M50 conference room of the Shanghai New International Expo Center. This […]

    Read More
  • Light of Welding, Core of Smart Manufacturing: Newlas Three Innovative Solutions Debut at AMTS 2025

    Amid the flashes of laser light, the art and technology of welding intertwine on the metal surface. There is no traditional scene of sparks flying, only nearly silent and precise operations — this is exactly the NewScan-3D Galvo Flying Welding System demonstrating the “non-contact” flying welding technology. On the opening day of the 20th Shanghai […]

    Read More

Customer-centric, providing world-class laser application solutions
Newlas adheres to the cooperation concept of innovation, focus, efficiency and win-win,
committed to the development of laser applications and independently researches and develops core components

Get Quotation