NEWS CENTER

Xinnaishi Introduces NewScan Intelligent Welding Lens Contamination Detection System.

Time:2025-9-29

Keyword:Online Fouling Monitoring、Precise Positioning 、Intelligent Early Warning

Xinnaishi Launches NewScan Intelligent Fouling Detection System for Welding LensesTailored for high-end laser welding field lenses, this system serves as an intelligent, online contamination monitoring solution. Integrating protection and detection functions in one, it enables full-frame monitoring of contamination points on lenses, coordinate-level contamination positioning, and accurate identification of locations affected by contamination. Additionally, it provides automatic early warning based on contamination levels, assisting users in assessing the impact of contamination on welding processes.

What pain points can the NewScan Intelligent Fouling Detection System for Welding Lenses solve?

What pain points can the NewScan Intelligent Fouling Detection System for Welding Lenses solve?

What pain points can the NewScan Intelligent Fouling Detection System for Welding Lenses solve?

During the welding, cleaning, or marking process of laser equipment, a large amount of fumes and spatter are generated. These substances tend to contaminate optical lenses, leading to reduced equipment power, unstable processing quality, and consequently, significant economic losses. The traditional method of relying on manual periodic shutdowns for inspection is not only inefficient but also makes it difficult to unify judgment standards, resulting in strong subjectivity and low reliability.

Xinnaishi Introduces NewScan Intelligent Welding Lens Contamination Detection System.

Principle of Intelligent Lens Fouling Detection

The detection of lens fouling is implemented based on the principle of the thermoelectric effect. When there are contaminants on the lens surface, the thermal radiation characteristics of the lens change, leading to abnormal distribution of the local temperature field. After this temperature change is received by a thermosensitive sensor, a corresponding electrical signal is generated due to the thermoelectric effect. This electrical signal then undergoes a series of processes—including amplification, filtering, comparison, and counting—via a signal processing circuit. This enables accurate determination of the lens’s fouling status, and ultimately achieves automatic detection and control of the inspected object.

What functions does the intelligent lens contamination detection system have?

Xinnaishi Introduces NewScan Intelligent Welding Lens Contamination Detection System.
Xinnaishi Introduces NewScan Intelligent Welding Lens Contamination Detection System.
Protective Lens Fouling Detection Module

1.Precise Detection and Localization:

Based on high-sensitivity sensing technology, it automatically identifies lens contamination, accurately locates the contaminated area, and simultaneously determines the contamination level. This effectively eliminates subjective errors caused by human vision, ensuring fast and reliable detection results.

2.Intelligent Early Warning and Strategic Response:

It compares contamination thresholds in real time, formulates differentiated alarm strategies based on contamination levels, promptly prompts cleaning or replacement, and provides early warnings for welding quality risks to ensure the continuous and stable operation of the processing process.

3.Rapid Maintenance and Response:

It supports a design for quick cleaning and replacement, significantly reducing downtime. Combined with the contaminated location indication function, it makes maintenance operations more targeted and improves overall operational efficiency.

4.Long-Term Protection and Service Life Enhancement:

Specialized protective lenses effectively block welding spatter and dust, reducing the wear of optical components. Combined with contamination level monitoring and early warning, they further extend the service life of core components.

Xinnaishi Introduces NewScan Intelligent Welding Lens Contamination Detection System.

【Product Reservation】

Company Website:www.newlas.com

Consultation Hotline:189 7128 0299

Applications

  • Light of Welding, Core of Smart Manufacturing: Newlas Three Innovative Solutions Debut at AMTS 2025

    Amid the flashes of laser light, the art and technology of welding intertwine on the metal surface. There is no traditional scene of sparks flying, only nearly silent and precise operations — this is exactly the NewScan-3D Galvo Flying Welding System demonstrating the “non-contact” flying welding technology. On the opening day of the 20th Shanghai […]

    Read More
  • NewOCT Laser Penetration Detection Subsystem Application In The Manufacturing Of New Energy Vehicles

    NewOCT Laser Penetration Detection Subsystem uses optical coherence tomography (OCT) to rapidly scan the workpiece at the welding location. Through artificial intelligence algorithms, 3D scanning imaging is achieved, enabling real-time micron-level measurement of the weld penetration inside the keyhole during the welding process. This article presents NewOCT Laser Penetration Detection Subsystem on the structural composition, functional characteristics, and applications in the manufacturing of new energy vehicles.

    Read More
  • Cheng Yongwen, Vice Governor of Hubei Province, Went to Newlas to Investigate and Guide the Work

    On November 26, Cheng Yongwen, vice governor of Hubei Province, deeply investigated the production and operation, R&D and innovation, and market expansion of Newlas enterprises, and held a high-quality development of Optical Valley laser industry on-site promotion meeting.Newlas general manager Li Bin and the company team received and reported the work to Vice Governor Cheng […]

    Read More
  • Newlaz Showcases a Variety of Exhibits at China International Industry Fair

    On September 24th, the 24th China International Industry Fair (CIIF) arrived with the autumn, themed “Industrial Focus, New Quality Leadership,” aiming at the core technologies and key areas of high-quality development in new industrialization, attracting 2,600 exhibitors from 28 countries and regions around the world. Where the light shines, attention is drawn, at the NH […]

    Read More

Customer-centric, providing world-class laser application solutions
Newlas adheres to the cooperation concept of innovation, focus, efficiency and win-win,
committed to the development of laser applications and independently researches and develops core components

Get Quotation